At Witz' End - Range Anxiety Q&A
There was a lot of feedback (50 comments at last count) to my column on EV range anxiety, some thoughtful and intelligent, some not. The few who accuse me of being anti-electric vehicles, which I definitely am not, were not. Neither were the two (same guys each time) touting the idiotic conspiracy theory that GM sold its Nickel Metal Hydride (NiMH) battery patents to an oil company (Chevron? Exxon?), and then that evil oil company sued Toyota to prevent it from using NiMH batteries to keep them off the market because they might "threaten their oil business." Jeeesh!On the first count, I LOVE the smooth, silent, seamless, torquey, petroleum-free performance of a good EV. Yet I'm not ready to own one because the vehicles available are still too expensive, too primitive and/or too range-limited to offer a practical, affordable ICE alternative. I devoted nine years of my working life to testing and developing what became GM's EV1 (and other advanced vehicles) in hopes of helping to move that technology to where it could for most people. Hasn't happened yet, but I know a host of folks are working hard on it today.
On the second charge...who makes up such BS? The battery technology that GM offered as an extra-cost option in '99-model EV1s was one of many significant breakthroughs of genius inventor Stan Ovshinsky, who pioneered Ovonic amorphous solar cells in the 1970s and founded Ovonic Battery Company in 1982 to pursue commercial uses for NiHM batteries, most notably to power longer-range (vs. lead-acid) electric vehicles. Ovonic was a supplier to GM. GM never owned patent rights to its batteries. No one ever sold them to an oil company. And no one sued Toyota. (Column continues after the jump).
What did happen, as I recall, was when Japanese battery maker Panasonic started manufacturing vehicle-size NiMH batteries for Toyota, Ovonics strongly believed that Panasonic had ripped off its proprietary technology and violated its patent rights. There was a patent infringement suit and, I believe, a cash settlement. But Panasonic continues to this day to supply significant quantities of NiMH batteries to Toyota, and others, for hybrid vehicles, and Ovonics – now a subsidiary of the larger company Energy Conversion Devices (ECD) – continues to supply NiMH batteries to GM for its growing range of HEVs. Oh, and in 2000, Texaco (aha!) bought a 20 percent interest in ECD Ovonics and set up joint ventures with it to develop regenerative fuel cells, hydrogen storage and NiMH batteries. Evil...or enlightened?
Now, to your (more intelligent) comments and questions, edited for space:
"I thought it was a given that public charging stations will become common," offers commenter BlackbirdHighway. "How hard is it to wire up an electrical socket? All it takes are enough electric vehicles on the road to generate some demand."
"For EV vehicles to really take off, individuals have to have confidence of access to charging," adds commenter Johnny. "It's a bit of a chicken and egg thing, but clearly it's going to come. This IS the solution to the range problem."
"I feel the exact same way about hydrogen," says SteveCT. "If I had a hydrogen car, I'd be terrified to run out of 'gas.' It's not like NASA is going to come and fuel my car, and I don't think AAA has hydrogen tankers yet. A 250 kW charger can top off a battery in under 15 minutes. If we had enough of them spread throughout the country, range anxiety for EVs would make about as much sense as range anxiety for gasoline-powered cars."
"For EV vehicles to really take off, individuals have to have confidence of access to charging," adds commenter Johnny. "It's a bit of a chicken and egg thing, but clearly it's going to come. This IS the solution to the range problem."
"I feel the exact same way about hydrogen," says SteveCT. "If I had a hydrogen car, I'd be terrified to run out of 'gas.' It's not like NASA is going to come and fuel my car, and I don't think AAA has hydrogen tankers yet. A 250 kW charger can top off a battery in under 15 minutes. If we had enough of them spread throughout the country, range anxiety for EVs would make about as much sense as range anxiety for gasoline-powered cars."
Perhaps. But any charging stations better than ultra-slow 110/120-volt public house-current plugs will require substantial investment by electric utilities, car companies, service station owners and/or local, state and federal governments. But nearly all of those today are broke and going broker. And who pays for the power? And will it be profitable for the investor?
I ran these comments past my very knowledgeable friend and EV advocate Garrett Beauregard, who is Vice President of Engineering for Electric Transportation Engineering Corp. "Charging isn't always scalable," he says. "Lithium batteries don't like heat, and that's what gets generated when they're charged. There is a limit on how fast you can charge, whether from the chemistry, physics, technology or cost."
Grid-knowledgeable Chaz offers additional concerns: "Even assuming we could create batteries that go from 0 to 100 Kwh in 15 minutes, we would have to overhaul 3 things:
- The charging stations. Most don't have the ability to output that much energy in that little time...nearly 6.7 kwh per minute! ['407kW!' says Beauregard. "Norvik Traction and ETEC built a 300kW charger for Chrysler in the '90's. Really big! A 407kW charger will need a 700A-rated circuit at 480VAC, 3phase...a very serious circuit!'] You could charge in 3 hours with a 240V/50A range outlet, but instead you'll need a 240V/300A outlet (or something higher).
- The whole electrical grid: unless those charging stations have micro-fusion reactors attached, that energy has to be ported from somewhere else. The losses we sustain in the grid alone are staggering.
- The lack of power: one station might be supported with current levels of power generation, but try 1500 in Manhattan ALONE! Then consider all the stations in Chicago, LA, Boston, in smaller cities and along the highway. We're not talking chump change."
Gallery: Dodge Circuit EV
"Unfortunately, we can't carry a can of volts. Says who?" scoffs commenter fnc. "Let's consider phosphates and a typical streamlined EV: 200Wh/mi in normal EPA driving, 100Wh/kg for phosphates, 8 miles of capacity (with perhaps 7 usable) to take you to a charging station = 35 pounds. Put shoulder straps on a removable segment of the battery pack and a small 120V charger and you're set. And if you slow way down rather than driving a normal EPA cycle, you'll get as much as 15 miles range on that portable pack.
A 35-lb "removable segment of the battery pack"? "It is worth noting," Beauregard notes, "that 1600 Wh (his number for 8 miles of range) is about 6.4 liquid ounces of gasoline; less than a cup. But the issue with what he is proposing is more an interface problem. You would need to have 1600Wh at sufficiently high voltage that it can charge the dead pack.... a lot of relatively low-capacity cells strung in series. My guess is that in order to do that, the gravimetric energy density goes in the can because the active material in the cells will be a substantially smaller percentage of the mass required to contain them. Then you have to be able to transfer all the energy out of the can into the vehicle's pack -- difficult to do with chemical batteries. You'll probably need 2x energy in the can to get 1x energy into the vehicle battery. And don't forget the safety issues of toting around a 300+ volt 'jerry can' battery."
"Why can't the EV driver call a truck with a charger on it," fnc asks, "powered either by a generator or by an extra battery pack? If it's battery-powered, it could even be a rapid charger."
On-demand mobile charging for stranded EV drivers? Maybe. But that also brings up the investment/profitability question. How much would it cost to purchase and equip such a truck? How much would you be willing to pay for a fairly quick emergency charge?
Gallery: Better Place
"You're on the button with range anxiety," Beauregard adds. "Don't think there is a way around it. Shai Agassi thinks he has the solution with battery swapping, but I think that is a non-starter in a world where auto designs are jealously guarded and a means of self identification. John Q. Public is going to have to learn that every vehicle doesn't have to be able to go 400 miles in the blink of an eye. Plenty of people will line up for the Nissan EV, and others."
So, while I am very much in favor of, and excited about, widespread usage of electrically-powered vehicles, I believe we all should be realistically aware of, thinking about and working on the many issues remaining before that is likely to happen. More next time.
Award-winning automotive writer Gary Witzenburg has been writing about automobiles, auto people and the auto industry for 21 years. A former auto engineer, race driver and advanced technology vehicle development manager, his work has appeared in a wide variety of national magazines including The Robb Report, Playboy, Popular Mechanics, Car and Driver, Road & Track, Motor Trend, Autoweek and Automobile Quarterly and has authored eight automotive books. He is currently contributing regularly to Kelley Blue Book (www.kbb.com), AutoMedia.com, Ward's Auto World and Motor Trend's Truck Trend and is a North American Car and Truck of the Year juror.
Reader Comments (Page 1 of 3)
meme 3:21PM (5/04/2009)
"The whole electrical grid: unless those charging stations have micro-fusion reactors attached, that energy has to be ported from somewhere else. The losses we sustain in the grid alone are staggering."
This is from "Grid-knowledgeable Chaz"? The US power grid averages 92.8% efficiency. Also, he's dead wrong about power supply for EVs; there's been study after peer-reviewed study on this subject, including by the DOE, and they're always very favorable, with little to no new infrastructure needed for even a large adoption rate.
I've noticed this problem with you before, Witz: you tend to label anyone who agrees with you an expert and anyone who disagrees with you as fringe, without letting facts get in the way.
Oh, and as for this quote:
"Still, you're not going cross-country in EVs any time soon."
I'll be going cross-country in an EV this winter (assuming my number for my vehicle comes up on time). And again next summer. Suboptimally, for sure (mostly RV park hopping), due to our current lack of charging stations, but it absolutely can be done.
And has been done.
"You would need to have 1600Wh at sufficiently high voltage that it can charge the dead pack.... a lot of relatively low-capacity cells strung in series. My guess is that in order to do that, the gravimetric energy density goes in the can because the active material in the cells will be a substantially smaller percentage of the mass required to contain them."
"My guess"? You respond to math with a guess? Really? Your typical A123 cell that gets that 100Wh/kg rating is about 6Wh. That's 266V strung in series. Not enough for your particular drivetrain? Then add a few more or use a step-up transformer.
"that 1600 Wh (his number for 8 miles of range) is about 6.4 liquid ounces of gasoline; less than a cup."
Wow, must we *always* decide to not factor in the efficiencies of various drivetrains when comparing EV energy density to gasoline? Really?
"Then you have to be able to transfer all the energy out of the can into the vehicle's pack -- difficult to do with chemical batteries. You'll probably need 2x energy in the can to get 1x energy into the vehicle battery."
Since when? Even in a rapid-charge/discharge situation, li-ion batteries are in the 90s in terms of efficiency, usually in the upper 90s. So where on Earth is this coming from? And, FYI, the math was done in that thread that showed that you don't need to equalize the cells; quality LiPs have the power density sufficient to run the vehicle on that small pack so long as you don't need exceptional performance.
"And don't forget the safety issues of toting around a 300+ volt 'jerry can' battery.""
As though breakers don't exist? Try turning off the "breaker" on your can of gasoline. In an extreme case, with the circuit broken between each, you're left with a bunch of 3V cells.
"On-demand mobile charging for stranded EV drivers? Maybe."
Not "maybe". Obviously.
"How much would it cost to purchase and equip such a truck? How much would you be willing to pay for a fairly quick emergency charge?"
Doesn't matter. That's the 0.01%-of-the-time case. It could be ten times the cost of a normal charge. A hundred times. It's still a trivial percentage of your TCO.
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Tyler Durden 3:30PM (5/04/2009)
Thanks meme; I wish you were a regular column contributer to AutoBlogGreen counterweight all the range anxies out there.
mister nomer 4:41PM (5/04/2009)
meme says:
"The US power grid averages 92.8% efficiency."
Just out of curiousity, what does this number mean? Could provide a link for that?
meme 6:17PM (5/04/2009)
"Just out of curiousity, what does this number mean? Could provide a link for that?"
Sure thing:
http://climatetechnology.gov/library/2003/tech-options/tech-options-1-3-2.pdf
Transmission losses (in 1995) were estimated at 7.2%, which means 92.8% efficiency. The grid is very efficient.
Noz 11:56PM (5/04/2009)
What's does it drop down to when you consider the source?
meme 3:34PM (5/04/2009)
All of that said, I will come to your defense. First, by quoting Ovshinsky himself:
"Q: So it’s your opinion that Cobasys is preventing other people from making it for that reason?
A: Cobasys is not preventing anybody. Cobasys just needs an infusion of cash. It builds a great battery. If I had had my way—and if people in the industry had listened—I had two next generation batteries, one under test that was doing very well and one being developed—would have made them not taking the chances that they are now with lithium. But I invented the batteries and I have no ownership in any case, anymore . But I would’ve liked to and will probably will in the future…I would rather be a resource to General Motors . I’m not trying to be a critic."
And then by referencing Dave Goldstein, the president of the Electric Vehicle Association of Washington DC -- about as hardcore of an EV advocate as you'll find:
http://www.evnut.com/battery_patents.htm
I will, obviously, not come to your defense on how serious GM was about the EV-1 being a mass-market car. It patently was not -- it was a low-volume vehicle made of a bunch of low-volume parts with little shared with GM's other product lines and released on a limited-availability basis, and you've yet to make a cogent defense to the contrary. I have no problem with GM portraying it as a testbed, and I think it was an excellent testbed at that, but to use the defense that GM was trying to make it succeed in the marketplace is just plain silly. Present it as it is and we'll have no quibble.
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Avro 6:57PM (5/04/2009)
Thank you for that first comment. It was great to read someone that actually uses facts and logic to debate!
Just a quick clarification about the EV1. It was a test of the technology as well as a test of the market at that time. The EV1's demise is due to the results of that test pointing to a technology that wasn't yet matured enough and a market acceptance not high enough to justify the premium the new technology would cost.
Basically, the results indicated that the technology wasn't ready to meet market expectations.
So they scrapped all their cars to keep R&D from leaking to competitors.
I get annoyed at conspiracy theorists that watched "who killed the electric car" too many times. It seems that people like giving GM a bad name for giving the technology a shot when no other car maker was considering it, because their test proved that it was not financially viable at that time. I'm not a fan of american cars, but they innovated when no one else dared.
Any reference to "Evil Oil Companies" (most of the oil in the states comes from Canada. Yeah. Really evil.) and GM conspiracies come from those who are ignorant of R&D work and basic engineering project management. There's nothing very complicated about any of this.
win39 3:36PM (5/04/2009)
This guy must be the Rush Limbaugh of the auto industry. What a blowhard. For a more honest and accurate history of the control of Ovshinsky's battery see here:
http://en.wikipedia.org/wiki/Cobasys
Witz would have you believe that the Texaco Ovonic Battery Systems only owns 20 percent of a company that has its name on it. Try 60 percent.
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Mike!!ekiM 9:28PM (5/04/2009)
And here's the latest manufacturer with problems with this company:
http://www.informationweek.com/news/global-cio/legal/showArticle.jhtml?articleID=209901592
You can't buy what CHEVRON won't SELL YOU.
paulwesterberg 3:40PM (5/04/2009)
The conspiracy theorys surrounding the EV1 probably started because GM chose to round up all the cars and truck them to the middle of nowhere and crushed them rather than selling them to people.
From a bean counter, money is everything perspective this might have been the "right" thing to do, but from a PR perspective(earth friendly, high tech, independent from big oil) this was the exact wrong thing to do.
You somehow neglected to mention that all of the EV1s were crushed except a few models that were kept for "educational purposes" and forbidden to be driven on public roadways. Do not allow people to know they could be powering their cars with electricity!
Over the years, instead of innovating and competing against the honda insight & toyota prius and producing fuel efficient alternative vehicles gm has taken the bean counter approach and declined to compete while fighting all government regulation designed to encourage more fuel efficient vehicles. Lawsuits, lobbying, astroturf, cafe loopholes for light trucks and flex fuel, has been the focus of gm innovation.
Now you say that an affordable electric vehicle cannot be built.
I say it can be built, and it will be built(and people will buy it!), but it wont be built by gm.
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Mike!!ekiM 8:56PM (5/04/2009)
"Conspiracy Theory" translates into Standard Business Practice.
- You Still can't get Linux loaded on any laptop Dell sells. You still have to search for linux and pick from a set of 4 substandard computers to get Ubuntu installed.
So how much is Microsoft still paying DELL to block Linux adaption?
- You still can't get triple pane windows from the major window manufacturer the US.
- You still can't get your beef tested for Mad Cow in the US.
- You still can't get "clean" coal, but, ABC, NBC and CBS get a nice paycheck to not mention the words "Global Warming".
- And you still can't get an EV.
You can't buy what they won't sell you.
We are surrounded by standard-operating-procedure of the MONOPOLY in place, blocking a Competing Technology, instead of ADOPTING to Real World Conditions.
OIL - EV's - Global Warming - World Population Growth - Species Collapse - Trade Imbalance - and finally: Resource Wars.
jharlan 3:51PM (5/04/2009)
Enlightening. I agree, as of now EVs are too small, are too expensive, or have too limited range. An EV makes a lot of sense for the guy or gal who has a home charging station, and can plug it in when he gets home from work, unplug it and go back to work in the morning, sort of like a golf cart is used. Using household current overnight is not a problem.
EVs are getting better and will continue to do so going forward. Their time will come, and it won't be too far off. Until then, a hybrid ice system makes much more sense.
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John 3:53PM (5/04/2009)
re: "try 1500 in Manhattan ALONE"
Any data to back up this number?
Most people in Manhattan don't have cars. And most that do don't drive long-range on a regular basis. Even most commuters to Manhattan don't do that. And commuters' cars sit all day and again most of the night at home. In short, they don't need a lot of charging stations in Manhattan, esp. if there's a way to get their parking structures to provide low-amp charging.
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BlackbirdHighway 4:07PM (5/04/2009)
Well, setting up charging stations will take some work, but I don't think it's quite as bad as you make it out to be. They already have quite a few in California and the state didn't fall into the ocean or anything.
'm sure if if you said back in 1910 that someday there would be millions of gasoline powered automobiles on the road and that there would need to be many thousands of fueling stations (1500 in Manhattan alone!). Each of those fueling stations is going to need underground tanks, that have to be specially constructed to not corrode and leak after being buried many years. The stations will also require pumps, and those have to be specially constructed to keep track of exactly how much fuel is dispensed to each customer. The pumps will also need cutoff valves for safety in case something goes wrong and the fuel leaks out, and even still sometimes the things will catch fire. You will also need a huge network of refineries and pipelines and storage tanks, and tanker trucks which will need their own fuel, but that fuel will be different than the fuel the cars run on, and even after all of that some people will end up running out of fuel before they get to a filling station and you have to have some way of dealing with that and...
Jeez, the whole thing sounds so dang complicated let's just stick with horses!
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Tim 4:13PM (5/04/2009)
There is only one true answer (at least until people's "range-anxiety" paradym can be changed) and that is the E-REV.
GM and others are on the right track!
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Ken Muir 4:17PM (5/04/2009)
The technical aspects of both sides of this discussion are fascinating. That said, it seems we could benefit with a united "can do" approach as we move forward. The situation in New York City in 1898 was desperate. Why? The city was literally awash in horse manure. It was estimated if something wasn't done the city would be nine feet deep in the stuff. The health hazards were obvious, significant and real. What happened next was the solution of the day, the automobile. It wasn't long until New York, along with all other major metropolitan areas was again awash in another noxious pollutant called smog. Choking smog so bad that by the late 1930's up until the catalytic converter and other smog abatement systems peoples lungs would burn and their eyes would sting and water just from simply being outside or walking down the street.
Spring forward to 2009. Even with all our new technologies, we are still drowning in our transportation waste, only this time we've identified carbon dioxide, carbon monoxide and a host of other green house gases and carcinogenic pollutants that literally threaten our health and our planet.
We need to consider that back in the day where cars came along, there were no paved street designed for cars to speak of. There was no national highway system, no parking lots, no garages for maintaining this new technology, no gas stations or oil change garages. Henry Ford built the cars and sold them as fast as he could. The infrastructure came along at an amazing pace to support at first the thousands of cars being produced and sold, which later became millions and millions automobiles.
From my perspective, we have a historical model that gives us the advantage of planning for the Plug-In, Range Extended, and Battery Electric vehicles that are coming, in a way that will allow us to accommodate this new disruptive technology and allow a smooth transition.
200 - 300 miles of EV range and rapid charging are current technological realities that only need to be implemented and released to the public. This is a public that is starving to be free from the grip of oil companies on world economies, pollution, foreign oil and the impact it has on our national security.
We should not discount Shai Aggasi's battery swap idea out of hand in the interest of seeking the perfect solution. We should embrace all non fossil fuel solutions with a special emphasis on what works now, batteries! Why is it not feasible to see stations that can sell bio-diesel and E85, along with providing battery swapping and rapid charging?
Let’s not forget, we are all basically interested in achieving the same goals. Let's get to it. We can plan and fill gaps as we go. We have seen "concept cars" for years that never come to be. Let's let the Tesla’s, Fisker’s, Mile’s and many others compete in a marketplace that has been closed to all options for 100 years. It's been ICE or nothing, to our extreme detriment since cars came into existence. If there was ever a time for bold action, this is it! It's time to unite and move into the future.
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Matt Lenart 4:16PM (5/04/2009)
good comments.
one of your better posts gary. thank you again for coining the term "range anxiety" and using this public forum to make it a mainstay in the automotive industry.
its may 2009. i have only one question for you:
knowing what you know now (and hindsight is always 20/20) about the developments in alternative drivetrains, should GM have abandoned the EV1 project?
you've already acknowledged the existence and continued success of the RAV4-EV, please clarify your stance on GM's departure from the EV1 project, a project you passionately devoted nine years of your time and expertise to.
btw: your recollection of the past events surrounding the EV1 and NiMH large-format technology seems cloudy at best... do a bit more research before assuming what "REALLY" happened... you might also wanna take a look at cobasys' statement of earnings in the last couple years and draw your own conclusions.
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paulwesterberg 6:15PM (5/04/2009)
gwitz chose to reply to kgurnsey, but his silence on gm crushing the EV1 is deafening.
kgurnsey 4:54PM (5/04/2009)
Apperantly ECD makes up this BS, according to their own SEC filings. The following is takend from Wikipedia, which sources ECD SEC filings:
In 1994, General Motors acquired a controlling interest in Ovonics's battery development and manufacture, including patents controlling the manufacture of large nickel metal hydride (NiMH) batteries. In 2001, Texaco purchased GM's share in GM Ovonics. A few months later, Chevron acquired Texaco. In 2003, Texaco Ovonics Battery Systems was restructured into Cobasys, a 50/50 joint venture between Chevron and Energy Conversion Devices (ECD) Ovonics.[1] Chevron's influence over Cobasys extends beyond a strict 50/50 joint venture. Chevron held a 19.99% interest in ECD Ovonics as of a public filing made January 15, 2003.[2] In a later filing on May 17, 2005[3], Energy Conversion Devices announced that they had exercised an option to purchase back 4,376,633 shares of stock from a Chevron Subsidiary, and would cancel and return them to authorized-unissued status. This is the exact number of shares that was listed as owned by ChevronTexaco in the January 15, 2003 filing.
Chevron also maintains veto power over any sale or licensing of NiMH technology.[4] In addition, Chevron maintains the right to seize all of Cobasys' intellectual property rights in the event that ECD Ovonics does not fulfill its contractual obligations.[4] On September 10, 2007, Chevron filed a legal claim that ECD Ovonics had not fulfilled its obligations. ECD Ovonics disputes this claim.[5] The arbitration hearing was repeatedly suspended while the parties negotiated with General Motors over the sale of Cobasys back to GM. As of March 2008, no agreement had been reached with GM.[6]
1. ^ Roberson, J. (March 14, 2007) "Supplier Cobasys exploring more hybrid batteries" Detroit Free Press
2. ^ ECD Ovonics Definitive Proxy Statement, January 15, 2003
3. ^ ENERGY CONVERSION DEVICES, INC. Form 8K Current Report, May 17, 2005
4. ^ a b ECD Ovonics Amended General Statement of Beneficial Ownership, December 2, 2004
5. ^ ECD Ovonics 10-Q Quarterly Report for the period ending September 30, 2007
6. ^ a b ECD Ovonics 10-Q Quarterly Report for the period ending March 31, 2008
According to the current SEC filings, Chevron still holds 50% of Ovonics Battery, and the exclusive right to decide who to build automotive application NiMH batteries for, and how many. Currently they are being very selective about who and in what quantities they build, namely only for gas burning HEVs and only for GM. They are also currently still vying legally for complete control of the NiMH intellectual property.
BS indeed.
I’m voting for evil. Or at least acting in their own short term self interest.
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gwitz 5:51PM (5/04/2009)
OK, I stand corrected on the whole ECD Ovonics oil company (partial) ownership issue. Because I was away from EV battery issues and discussions between when I left the program in 2000 and when the Volt concept's intro got me interested and excited again a couple years ago, I was unaware of any of this history beyond what I had heard back then. Thank you (and others) for setting the record straight.
That said, I believe the oil company investments were seen by them as smart business decisions positioning them to profit long-term from non-petroleum energy sources and portable storage systems (batteries, fuel cells, hydrogen storage), not part some evil effort to keep large NiMH batteries off the market because they were afraid of that competition.
BTW, I have heard that Toyota maintains very tight control over to whom its supplier partner Panasonic is allowed to sell its NiMH batteries. Hybrid battery availability has been a serious problem for Ford and others for years. And I don't put much stock in the accuracy of Wikopedia, which allows anyone to post virtually anything.