What is a continuously variable transmission?

As much as many of us would love to park our fossil-fuel-burning internal combustion engines for good in favor of electric or hydrogen-powered cars, that's not likely to happen on a grand scale in the next several years. Like it or not, we've managed to create a technology that's proven so effective in moving people and all their stuff all over the world that it's proving extremely difficult to transition away from it, no matter what the consequences are.As true as this may be, it doesn't mean that traditional drivetrain designs can't be improved upon for increased efficiency, and one of the methods for reducing fuel consumption and emissions in our modern cars and trucks is the continuously variable transmission. Sounds complicated, eh? Like many things mechanical, though, it's not impossible to understand at a basic level, so let's dive right in (after the break), shall we?
Gallery: Audi CVT Transmission
So, uh, what's a CVT?
Continuously variable transmissions (CVTs) come in many shapes and sizes. At its most basic level, any transmission that doesn't rely on fixed gear ratios could be considered a CVT. The most common type of CVT used for transportation purposes feature variable-diameter pulleys connected with either a rubber belt or a metal chain. Automakers like Honda, Nissan and Audi all use metal chains while the vast majority of scooters, along with a few motorcycles and garden tractors, use V-shaped rubber belts.
The ends of the belt are wrapped around V-shaped pulleys that are constructed of two cones that face one another, creating a groove where the belt can sit. One pulley is connected to the engine and the opposite pulley is connected to either a driveshaft or, in the case of scooters, the drive wheel itself. Both pulleys work together to continually alter the gear ratio. As they say, a picture (or, in this case, an animation) is worth a thousand words. See here, here and here.

OK, fine. Why should I care?
So, now that we have a basic understanding of how one type of CVT works, the next logical question is: "why is it beneficial to use a CVT in the first place?" Because there are no fixed gear ratios in a CVT transmission, there's little need to compromise on either frugality or performance, meaning the car can have both good acceleration and high fuel economy. Further, because the transmission is constantly changing its ratio, the engine can be kept at its most efficient speed, which has desirable effects on overall vehicle emissions. Lastly, cars equipped with CVT transmissions don't jerk back and forth as the transmission switches ratios, creating a smooth ride.
In 2007, Nissan announced that it had sold over a million vehicles equipped with CVT transmissions. At the time, Nissan's data suggested that a million cars equipped with CVT's should be equal to the carbon reduction of 200,000 hybrid vehicles.
Sounds great! Any drawbacks?
Depending on your point of view, the smoothness of a CVT transmission may not be desirable. Many drivers accustomed to the feel of a traditional transmission that changes gears as the car accelerates and decelerates don't like the smooth feeling of a CVT transmission.
Also, the belt or chain of a CVT transmission is a potential wear item and must be able to withstand a great deal of torque from the engine, which is a bit of an engineering problem. For this reason, many CVT transmissions are mated up with relatively small engines that don't generate a ton of power. Recently, modern advances in high strength materials and high-tech lubricants have allowed more powerful engines to be mated up with CVT transmissions.

Got it... anything else I should know?
Lately, a number of hybrid vehicles have appeared on the market that use new kinds of CVT transmissions. For instance, Toyota uses a type of CVT in the Hybrid Synergy Drive technology that's used on every hybrid vehicle from the Japanese automaker. These systems allow multiple input sources for power – generally, a gasoline-powered engine along with an electric motor – and are much more complex creatures that take all kinds of computing power to operate... plus degrees in engineering and computer sciences to fully understand. Still, for all intents and purposes, these are continuously variable transmissions as well.
Reader Comments (Page 1 of 1)
Scott 3:09PM (5/21/2009)
Is this not the same basic design/idea that has moved snowmobiles down the trail for decades?
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Jeremy Korzeniewski 3:50PM (5/21/2009)
Scott - Yes, same basic design. Automotive CVTs, though, need to be more durable and the belts need to last the life of the vehicle.
Stew 4:49PM (5/21/2009)
And scooters too. I understand how they work and have watched scooters CVTs work before my very eyes. The metal belt type CVT just seems weird in a car, I know there are cars running around with them and they work fine but I would never buy a car with this type of transmission.
I would be ok with the Toyota gear design, this type doesn't give me visions of metal belts flying around metal pulleys sending metal shavings everywhere.
Stew
jpm 3:23PM (5/21/2009)
I'm not seeing how the belt gets traction on the pulley.
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Jeremy Korzeniewski 3:49PM (5/21/2009)
jpm - the belt is kept in tension between the two pulleys, friction keeps it in place in the most simple designs.
jpm 3:58PM (5/21/2009)
yea but look at the metal belt. The corners of the metal belt would be riding on the surface of the cones -- seems like an awkward mate. but i can see how an elastic belt in a V-shape could do the trick.
TT 12:21PM (5/23/2009)
Click on the second "here" right above the illustration. That shows how a chain system works. The chain doesn't ride between two pulleys but rather on two opposed conical pulleys with ribs to grab the chain. The chain is the part that moves to change the ratio.
saolin 3:52PM (5/21/2009)
here is an interesting article but it is in greek
http://www.caroto.gr/2009/03/10/%CE%BA%CE%B9%CE%B2%CF%8E%CF%84%CE%B9%CE%B1-cvt/
here is the translation from google
http://translate.google.com/translate?hl=en&sl=auto&tl=en&u=http://www.caroto.gr/2009/03/10/%25CE%25BA%25CE%25B9%25CE%25B2%25CF%258E%25CF%2584%25CE%25B9%25CE%25B1-cvt/
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Tormod 4:42PM (5/21/2009)
"These systems .... are much more complex creatures that take all kinds of computing power to operate"
The mechanical part of the synergy drive of the prius is mechanically identical to the differential planetary gear found in every mainstream car. Look here:
http://homepage.mac.com/inachan/prius/planet_e.html
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Snowdog 6:04PM (5/21/2009)
Biggger Demo: http://eahart.com/prius/psd/
The Prius HSD is mechanically much more simple and robust, it doesn't actually have gear ratios (though I think the 2010 might), it is just a power coupler. I will take permanently engaged gears over CVT belt any day.
Little Bird 4:43PM (5/21/2009)
For metal drive belts, see here
http://auto.howstuffworks.com/cvt2.htm
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Snowdog 6:11PM (5/21/2009)
Talk to me when these start routinely going going 200K. I have read horror stories about the CVT in the Mini. Honda has their fair share of issue too.
Nissan seems to be doing better with theirs. But still:
http://www.wheels.ca/article/19909
"The CVT transmission also exhibited teething problems (sorry ...), with some owners reporting complete tranny failure at both low and high mileage. "
When a CVT goes you are hosed. Automatics and Manuals often have partial failures, lose some gears but not all. Manuals tend to be cheap to reapair. CVTs... Good luck. Completely stranded and High buck repair.
Give me a Manual or if it must be automatic. Toyotas Gear driven power coupler.
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Frank 8:26AM (5/22/2009)
"Nissan seems to be doing better with theirs."
I don't know. The CVT is used in the Dodge Caliber, Jeep Compass and Patriot. It's made by Jatco a subsidiary of Nissan. A lot of people complain about them. Maybe because they are Chrysler products or maybe because other points about them are not good they complain about an otherwise ok transmission.
Snowdog 8:35AM (5/22/2009)
Complaints or failures. I don't really like CVTs drive characteristics. Many people don't.
But the Mini CVTs are failing en masse.
I wouldn't recommend one from any manufacturer, for anyone planning to keep a car past warranty.
Jimbo 12:48AM (5/22/2009)
A CVT sounds like a relatively simple item to repair, and I've found they work beautifully in my gokart and snowmobiles. My Polaris had a rubber belt system. It produced about 75 horsepower (about the same as a Saturn SL1) and I've never had a problem.
I drive a Taurus, so I've pretty much been convinced never to by a fixed ratio automatic again.
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Snowdog 7:21AM (5/22/2009)
Not the same thing at all. Read about CVT repairs in cars. From what I have read, they just don't fix them at all. Complete replacement. On the Mini I read numbers like $8000.
Even when there is mechanically nothing wrong. On a Nissan with a Pressure sensor problem, the solution was a complete transmission replacement.
TGNY 8:24AM (5/22/2009)
Still reminds me a of the 1968 Ski Doo or some go karts we had. Been called a centrifigal clutch, too.
Counterweights on the end of the pulley squeeze the sheave more, pushing the belt out (decreasing drive ratio) as rpms increase.
Probably the cheapest transmission known to man. Stone simple, but hard to scale to auto engine loads.
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Rick 2:20PM (5/22/2009)
Audi's use CVTs as well and I've never heard anything bad about them other than changing the belt at 75k miles is $800.
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Herm 1:46PM (5/23/2009)
any automatic transmission repair in a modern car is big bucks.. and no one repairs them anymore, they just use factory rebuilds. Apparently modern automatic transmissions need specialized training and equipment to rebuild. I will stick with a manual transmission or the Toyota Prius "CVT transmission".. the Prius CVT has to be the ultimate in durability, of course its not really a transmission at all.
I dont like timing belts either, give me a chain..
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