GM announces new light duty 4.5L V-8 diesel for North America

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This afternoon General Motors announced that they will be building an all new 4.5L V-8 turbo-diesel starting in 2009. This is the new engine that Dr. Gary Smyth alluded to in our recent interview. The new engine meets all Tier 2 Bin 5 requirements for 2010 and beyond meaning it will be fifty state legal. The new twin cam 32 valve engine is specifically designed to fit within the same packaging envelope as the current small block V-8 that is widely used in the the GM lineup.
The new engine will appear first in the Chevy Silverado/GMC Sierra and Hummer H2 starting at the end of 2009. Because the new engine can fit anywhere a small-block does it can fit in a wide array of vehicles including the upcoming rear drive Zeta platform that will be used for the next generation Impala and many other cars. The new Duramax will be rated at over 310 hp and 520 lb-ft of torque.
As part of the announcement GM also revealed that they will invest $100 million in their Tonawanda engine plant near Niagara Falls to build the new diesel. This is the second big investment this year for the Tonawanda plant after the earlier announcement that they will build a new twin cam V-8 to replace the current NorthStar used in various GM luxury vehicles. The new diesel engine will provide a twenty-five percent improvement in fuel efficiency and thirteen percent reduction in CO2 emissions compared to gas engines in the same vehicles. Now if they would just mate this up with the two-mode hybrid system, we'd have a real killer combination. Two GM press releases are after the jump.
[Source: General Motors]
GM Plans First Light Duty V-8 Clean Diesel for North America
- High-efficiency V-8 scheduled for pickup trucks under 8,600 pounds Gross Vehicle Weight and HUMMER H2
- Low emissions, high performance and excellent fuel economy
- Expected to deliver class-leading torque, power and refinement
- Manufactured at the GM Powertrain Tonawanda engine plant
TONAWANDA, N.Y. – General Motors Corp. will introduce a new, state-of-the-art 4.5L V-8 Duramax turbo-diesel that improves engine fuel efficiency by 25 percent, reduces CO2 emissions by 13 percent and cuts particulates and NOx emissions by at least 90 percent for North American light duty trucks and the HUMMER H2 built after 2009.
The premium V-8 diesel is expected to deliver class-leading torque, power and refinement while maintaining a significant fuel efficiency advantage over comparable-output gasoline engines.
The new dual-overhead cam, four-valve V-8 diesel engine will fit within the same space of a small-block V-8 gasoline engine. This compact size is made possible by using integral cylinder head exhaust manifolds, integral cam cover intake manifolds and a narrow block.
"This new GM light duty diesel is expected to become a favorite among customers who require excellent towing ability and fuel efficiency," said Tom Stephens, group vice president, GM Global Powertrain and Quality. "It will meet the stringent 2010 emissions standards, and it will be compliant in all 50 states, making it one of the cleanest diesel vehicles ever produced."
Environmental benefits of the new engine include a 13-percent reduction in CO2 versus gasoline engines, and at least a 90-percent reduction in particulates and NOx compared to diesel vehicles today. This will be GM's first engine to use a selective catalytic reduction NOx aftertreatment system with a diesel particulate filter to help achieve the Tier 2 Bin 5 and LEV 2 emissions standards.
Technical highlights of the engine include aluminum cylinder heads with integrated manifolding; a variable-vane turbocharger with intercooling; a Compacted Graphite Iron (CGI) block for a stronger and lighter engine base (compared to lower-strength aluminum or heavier grey cast iron); and fracture-split main bearing caps and connecting rods for a precise fit. An electronically controlled, ultra-high-pressure, common-rail fuel system is used, which has the ability to inject fuel five times per combustion event to control noise and emissions.
"This new V-8 is not only a clean diesel meeting the toughest emissions requirements in North America, it also delivers an effortless performance feel because of its high torque across the speed range," said Charlie Freese, executive director of GM Powertrain Diesel Engineering. "It is also significantly quieter than other diesels on the road today, with noise and vibration performance approaching gasoline V-8 levels."
Freese said the new V-8's compact size enables it to fit in the envelope of a gasoline small-block engine, which provides GM the flexibility to introduce this engine in a wide variety of vehicle applications should there be future market demand.
The premium V-8 diesel engine is expected to deliver class-leading refinement, horsepower and torque and fulfill multiple vehicle applications with ratings in excess of 310 horsepower and 520 lb-ft of torque.
GM (Opel, Saab, Vauxhall and GMDAT ) currently offers 17 diesel engine variants in 45 vehicle lines around the world. GM sells more than one million diesel engines annually, with products that offer a range of choices from the 1.3L four-cylinder diesel engine sold in the Opel Agila and Corsa, up to the 6.6L V-8 Duramax diesel sold in full-size vans, heavy duty pickups and medium duty trucks in the U.S.
GM first introduced the Duramax diesel 6.6L V-8 in the U.S. in the 2001 model year and since then, customer enthusiasm for this heavy duty diesel has been outstanding. In fact, GM's heavy duty pickup truck market share has jumped nearly tenfold in the six years that Duramax engines have been offered.
General Motors Corp. (NYSE: GM), the world's largest automaker, has been the annual global industry sales leader for 76 years. Founded in 1908, GM today employs about 280,000 people around the world. With global headquarters in Detroit, GM manufactures its cars and trucks in 33 countries. In 2006, nearly 9.1 million GM cars and trucks were sold globally under the following brands: Buick, Cadillac, Chevrolet, GMC, GM Daewoo, Holden, HUMMER, Opel, Pontiac, Saab, Saturn and Vauxhall. GM's OnStar subsidiary is the industry leader in vehicle safety, security and information services. More information on GM can be found at www.gm.com.
GM To Invest $100 Million In New York Plant For Diesel Engine Production
TONAWANDA , N.Y. – General Motors Corp. will invest $100 million in its Tonawanda engine plant to produce an all-new, 4.5-liter V-8 Duramax high-output diesel engine for the Chevrolet Silverado and GMC Sierra light-duty pickup trucks and the HUMMER H2. The engine fuel efficiency improves by 25 percent when compared with gasoline engines. Environmental benefits of the new engine include a 13-percent reduction in CO2 versus gasoline engines, and at least a 90-percent reduction in particulates and NOx when compared to diesel vehicles today.
The investment includes a 200,000-square-foot facility renovation, new machinery, equipment and special tooling to bring diesel engine technology to New York. In addition to the $100 million facility investment, GM will invest an additional $41 million for vendor tooling, containers and investments at other locations necessary to support the Tonawanda operations. Construction is slated to begin later this year and production of the 4.5-liter V-8 diesel engine is scheduled to begin in the fourth quarter of 2009. The project will retain about 150 hourly jobs.
"GM is transforming its product portfolio to reduce fuel consumption and emissions, and the 4.5-liter V-8 diesel is an integral part of that transformation, as well as a component of GM's strategy to diversify vehicle energy sources," said John Buttermore, GM Powertrain vice president of global manufacturing. "This will be one of the most efficient and technically-
advanced diesel engines, providing a 25 percent improvement in fuel efficiency and 13 percent reduction in CO2 emissions over gasoline engines in this segment – and it does all that while still providing the performance attributes required by customers in the areas of towing and hauling loads."
The investment announced today is in addition to a $300 million investment GM announced in January for production of an all-new, DOHC V-8 engine to power GM's luxury cars and SUVs. Production of that engine also begins in 2009.
"GM's investment in the Tonawanda plant, totaling $1.6 billion in the last 10 years, is a significant vote of confidence in our employees and UAW Local 774, who have demonstrated their commitment and dedication to benchmark performance that is contributing to the company's turnaround," Buttermore said.
The GM Powertrain Tonawanda plant management and UAW Local 774 leadership successfully negotiated a competitive operating agreement that improves operational effectiveness. The agreement also addresses processes and methods that improve production quality, efficiency and safety of the operations.
Buttermore also thanked New York 's leaders on the federal, state, county and local levels, including New York Governor Eliot Spitzer, Erie County Executive Joel Giambra and Tonawanda Supervisor Ron Moline, for providing the business case to support GM's investments in New York.
"General Motors has been part of the fabric of the Western New York economy for almost 70 years," said Governor Spitzer. "The company's expanded investment in its Tonawanda plant is a testament to the area's highly skilled, highly motivated workforce and the role that manufacturing will continue to play in the revival of Upstate New York."
The 4.5-liter V-8 Duramax high-output diesel engine will be GM's first engine to use a selective catalytic reduction NOx after-treatment system with a diesel particulate filter to help achieve the Tier 2 Bin 5 and LEV 2 emissions standards. It will be compliant in all 50 states, making it one of the cleanest diesels ever produced. It is expected to deliver class-leading power and torque, and fulfill multiple vehicle applications with ratings in excess of 310 horsepower and 520 lb.-ft. of torque.
GM Powertrain's Tonawanda engine plant opened in 1938 and has produced nearly 68 million engines. The plant covers 3.1 million square feet and employs 1,565 hourly and 260 salaried employees, with an annual payroll of $200 million. Currently, the Tonawanda engine plant builds the 2.2-liter Ecotec engine that powers the Chevrolet Cobalt and HHR; the Inline 4- and 5-cylinder engines that power the Chevrolet Colorado and GMC Canyon mid-size pickups and the HUMMER H3 SUV; the 3.5- and 3.9-liter high value V-6 engines for the Pontiac G6 and the Chevrolet Malibu and Impala; and the 8.1-liter big block V-8 engine that powers Chevrolet Kodiak and GMC TopKick medium-duty trucks – as well as marine and industrial applications.
Reader Comments (Page 1 of 1)
TX CHL Instructor 7:09PM (6/15/2007)
I'll be impressed when I see a 2.0-liter or smaller diesel from GM that is 50-state-legal, in a 50+ mpg vehicle that can transport 4 adults comfortably.
I'm not particularly impressed with the improvement of the mileage of a Hummer by 25%. I'm not even impressed by a Hummer, period.
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Mattias 3:45AM (6/16/2007)
They told us Europeans that they will offer us a Hummer H3 and probably some of the smaller pickups with the 3l V6 (developed by VM Motori). But this engine will probably only available in some Cadillacs. Every GM with a V6 could be equipped with this V6 diesel since it is compact enough to fit transversally. So the smaller V8 is a step in the right direction, but ist probably not enough for those who do not need their pickup to constantly tow ten thousands of pounds.
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FrankBank 9:41AM (6/16/2007)
Cut these guys a break and give 'em credit for addressing the biggest consumption culprits.
This is huge news, and signals a move to up fuel economy 25% in a giant segment of US autos. I think GM makes something like 2 million small block V8s per year. This engine sounds like it incorporates all the leading clean diesel technologies in a package being put into production specifically to displace the small block V8 gas engine in a lot of cars and trucks.
I noticed a turbo high on top of the engine. On the larger Duramax, their are two turbos down by the exhaust manifolds. Anyone have an idea what they are up to?
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MikeW 7:19PM (6/16/2007)
The 6.6 duramax has one turbo.
Ford 6.4 has serial turbos, up on top as well.
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lawtrainee 12:51PM (6/18/2007)
i hope there is not going to be a silly price premium on these cars.
It seems that car markers know a savvy consumer/reporter will do the math and compare a gas to diesel consumption and their relative cost. The car markers I believe will raise the price of a diesel enough to make sure it does not cannibalize sales from their gas brothers. Which is stupid because they ought to consider the fact that the person would probably not buy the damn gas version in the first place.
GM keep the price down on those diesels. I've lamented that I would buy a light duty diesel, only at the right price - not for 5k-6k more.
I'm surprised about the power ratings. The Duramax is 2 liters bigger and its only got some 50 more horsepower and a 100+ more torque.
Can this diesel though have passing power on the freeway???
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Brian Hague 10:50PM (6/18/2007)
"Can this diesel though have passing power on the freeway???"
I would hope so...
"The premium V-8 diesel engine is expected to deliver class-leading refinement, horsepower and torque and fulfill multiple vehicle applications with ratings in excess of 310 horsepower and 520 lb-ft of torque."
520 lb-ft of torque, even in a 6,000 lb vehicle with the aerodynamics of a shoe box, will pull it quite nicely around those slow moving semis, minivans, priuses, and other misc road goers
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Dr. Kenneth Noisewater 3:27PM (6/26/2007)
25% economy gain on a Hummer saves more fuel per year than a 25% economy gain from a subcompact, if both are driven the same miles per year.
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mike 5:45PM (7/25/2007)
Bigger vehicles need horsepower and torque. Diesel engines are the perfect solution. It is just a shame that GM didn't respond sooner. If they had the diesel out now, they would sell as many suv's and trucks as they could paint. If they put this engine in a rear wheel drive car, they may be able to achieve 40+ miles per gallon. Not bad for a 2 ton impala OR G8. GM needs to keep the price close to the price of gas engines and try there best to keep up with demand. That would be a funny twist. selling more car and trucks than they can make. If any GM exec. reads this comment. Get off your duff and make this happen at a wartime pace. For a change, earn some of your salary.
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Chaz 7:04PM (8/12/2007)
I bet UK central londoners will be looking forward to this engine. It is claimed to be installed in the ford expedition so will provide bareble fuel economy (20mpg) with at least the same performace as the current 5.4 V8 (0 - 60mph under 8 seconds. With the advantages of the new expedition, and not to mention the backbone of using it in 8 quid a day central london (the option of 9 seats exempting it from the charge lol), it should be a hit, especially as it will cost about 10k less than the comparably discovery, and sh*ts in the face of Ken Livingstone!
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dean 10:16PM (8/20/2007)
The reason that the 6.6 is so much bigger yet not a ton more power is for durability sake. But even then, its meant for super-low rev power, not high end power. So this 4.5 will have as much torque as the old 6.6 (about 4-5 years back?), but not tow as much b/c its not constructed to tow as much. But for a half-ton...perfect. The engine itself will be a lot lighter than those 800+ pound heavy-duties.
Lets hope this engine isn't a $6000 option, hopefully around half that. And cleaner too. Its hard for them to make these diesels clean, but they'll get there.
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