RETECH 2009: Could SunSpuds break through America's ethanol limit?

At the RETECH 2009 conference in Las Vegas recently, I learned about an interesting crop during the "Advanced Conventional Biofuels" breakout session. Phil Madson, the president of KATZEN International, said that a plant called "Sunspuds" could provide the solution to America's ethanol production limit. Katzen said he believes that 6 billion gallons of ethanol a year is the upper limit of America's domestic corn ethanol production, and that every time we go above that limit there will be some sort of problem or dislocation that will hinder further expansion (see: 2008). Of course, those six billion gallons are equal to less than four percent of the annual liquid fuel demand in the U.S., so we need to find another source for cellulosic ethanol if we're going to rely on biofuels.
Madson said that If we used Sunspuds, a proprietary hybrid of sunflowers and Jerusalem artichoke tubers, we would need half the acerage that corn ethanol demands and would get the biofuel for the same price (see here). Another benefit is that the above-ground leaves and fibers would be about enough to burn in a boiler that would power the production process. This biomass could also be used for their cellulose to make ethanol. A 1994 article on Sunspuds in BioEnergyUpdate says that you could get 26 gallons of ethanol per ton of biomass, which comes to something like 652 to 775 gallons of ethanol per acre.
You can see Madson's slides in the gallery below and listen to his presentation here (26 min, download here):
Gallery: RETECH 2009: Katzen Slides
[Source: Phil Madson, BioEnergyUpdate]
Our travel and lodging for this media event was provided by ACORE
Reader Comments (Page 1 of 2)
ziv 9:09PM (3/10/2009)
700 gallons an acre would be pretty impressive, that is nearly in the Brazilian sugar cane range of return. Corn ethanol is usually around 375 gallons per acre, depending on crop yield, which is where Madson got the "half the acreage" from, I would guess.
Interesting, but if they have had this crop since '94 and it is only getting attention now...
I still think butanol is a better answer than ethanol, but what can you do.
But bring it all on, the more sources of energy we have the better. I am still a firm believer that ER-EV's are the answer for the next 10-15 years. If the Volt is built, and Tesla builds the S sedan, in significant numbers we are going to need a whole lot of new nuclear power plants, and wind generators, and solar arrays, and we can start spending our energy dollars here at home, instead of sending $700,000,000,000 overseas every year. I like Canada and Mexico, but I would just as soon they sell their oil in Europe and Asia, not here in the US.
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Chris M 2:57AM (3/11/2009)
"Jerusalem artichokes" are not from the mideast and are not artichokes. The name is a corruption of the Russian name "Girasol" - literal translation is "sunflower".
Yep, it's a type of sunflower, the only difference is that it produces edible tubers. Highly prolific, but sometimes a bit "weedy".
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Steve-O 8:26AM (3/11/2009)
If you figure in POET's new plant that cranks out cellulosic from the cobs along side the traditional corn, I think your corn yield per acre goes way up from the 375.
Than being said I am for the development of the best alcohol crops, and there are probably still many above corn.
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BoneHeadOtto 8:28AM (3/11/2009)
does anyone know how 700 gallons per acre compares to any biodiesel production?
700 gallons /acre may be good numbers but that yield does not sound like it is high enough to provide a realistic solution. Suppose you supplied 25% of the US ethanol needs using this. That would be 38billion gallons which would comsume 54 million acres. That is just slightly bigger than all of Kansas. Even with yield up to this level it is still highly inadequate.
Does anyone have any numbers on gallons per acre of those algae farms? Quick google search is pulling up numbers ranging from 5000-100,000 gallons per acre, most stating 15,000 galons per acre. Plus with diesel being more energy rich than gas,and way more than ethanol, WHY are we continuing to persue ethanol?
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Frylock350 8:52AM (3/11/2009)
Ethanol can be used in most modern vehicles with little modification to the fuel system. A person driving a flexfuel vehicle can't tell the difference between running on E85 or on gasoline. The changes required to get ethanol to make an impact are far less significant.
BoneHeadOtto 9:10AM (3/11/2009)
There are very few changes that need to be made to run biodiesel. I know plenty of people running their own diesels on it with simply a fuel filter change. And very few people have flex fuel vehicles. Plus if you pay attention to your gas mileage you will most definately see a difference between running E85 and gas. Just check out the difference on a flex fuel HHR. 32 hwy vs 23 with E85
http://www.fueleconomy.gov/feg/2008car1tablef.jsp?id=25762
If we are going to pick a fuel to put some economic muscle behind, Ethanol is a horrible choice. I see no benefits to ethanol over other biofuels and plenty of real problems. The only reason i see ethanol making ground if corn lobbiests and a general public confusion that biofuel == only ethanol.
PeterG 9:40AM (3/11/2009)
I agree. The high energy inputs required to produce ethanol along with it's poor energy output make it more a scheme to move taxpayer money from your pockets to big agri conglomerates bottom line, than any kind of viable fuel source.
Yes Biodiesel is relatively easy to convert and has a much higher energy content, but considering the fleet is probably about 1% diesel, that route is almost irrelevant.
I think this whole food to fuel movement is obscene and we shouldn't be looking to further it. We are talking about 1 years worth of food being displaced by one fill-up. This is totally nuts.
BoneHeadOtto 10:24AM (3/11/2009)
i agree there are few diesels on the road ( i assume that is what you mean by the fleet is 1% diesel) but that does not mean diesel is irrelevant. People purchase new cars (well not this year). We cant expect to find a solution in a short period and we cant let the current car fleet dictate our decisions. That is just plain dumb. Electric cars are not irrellevant simply because they make up less than 1%.
Also biodiesel works with existsing infrastructure. No transportation problems like Ethanol.
I agree choice is a good thing and like Steve-O said
"I'm all for the market determining everything"
Me too so let the market figure it out and STOP THE GOVERNMENT SUBSIDIES. Ethanol will die on its own without the govt help keeping it alive.
Carney 3:31PM (3/16/2009)
In practical terms, the key advantage ethanol (and other alcohols such as methanol) has is that it is backward compatible.
UNLIKE diesel, a flex fuel car can fill up on its alternative fuel, alcohol whenever it can, but also can revert to using gasoline whenever it must.
That is the crucial, major advantage that ethanol has. It makes the transition away from gasoline something practical, not just endless decades of dreaming. Practical and affordable.
Get it now?
I'll skip the geo strategic issues (diesel still comes from petroleum, controlled by OPEC), the environmental issues (diesel is even dirtier, and produces more smog, than gasoline), etc. for now to focus on that one issue.
BoneHeadOtto 11:51PM (3/16/2009)
We dont need bandaids we need fixes. Ethanol, being a terrible biofuel, is a bandaid. Let the free market determine what is best, dont force Ethanol on people.
Biodiesel cars are as backwards compatible with diesel as ethanol cars are with gas. Biodiesel cars are far far more efficient than Ethanol. Algae biodiesel yields 10,000-15,000 gallons per acre, and does not require fertile land. Ethanol yields 400 gallons, takes up food resources, requires petroleum based fertilizers, requires huge amounts of water, and uses up our fertile land.
Get it now?
After reading your posts I think you are confused and dont know what Biodiesel is. You should read up on it sometime. The options are not just gas, diesel, and ethanol.
Carney 1:28PM (3/17/2009)
BoneHeadOtto, biodiesel is better than petrodiesel since it is renewable, not dependent on OPEC and reduces particulate output 20%. However reducing particulates compared to petrodiesel is not a huge accomplishment; petrodiesel is a remarkably filthy fuel, which can be easily seen by looking at any large truck on the road spewing great clouds of gray/black smoke into the air, and covered with a gray film too.
But there's another diesel, DME (di methyl ether), an excellent diesel fuel, which produces NO particulate output. I'd rather slash particulates 100% than 20%. Wouldn't you? I remind you that smog produced from smoke, soot, and particulate matter kills 40,000 people a year in America alone.
Plus, DME is made by reacting methanol to itself. Thus it fits neatly into an alcohol economy. And recall that methanol can be made (today, no further research necessary) from sewage, garbage, weeds, "black liquor" from paper mills, or ANY biomass without exception.
Diesel is best suited for large vehicles (ships, trains, large trucks) which are relatively small in numbers and for which the refueling and industrial infrastructure conversion issues are less intense, particularly since so many are fleet vehicles that return to one spot for refueling.
For the scores of millions of personal, light duty vehicles, alcohol is better, particularly because of the gasoline compatibility factor which makes the transition much easier.
Steve-O 9:29AM (3/11/2009)
But look at the big picture, I think what Frylock may be saying (don't mean to assume) is that we as consumers have very few choices when it comes to owning a diesel. If we were Europe and had the choice, where virtually every model has a gas or diesel choice, then heck YEAH I'd be goin as nuts over BIO-D as I am over ethanol.
But even then, Bio D CAN SURE run alot of trucks and trains, so we should be cranking on algae as well.
I would love to have the choices! Think of it, every gasoline engine is FLEX FUEL and most cars have a diesel engine option!!! What a great choice the consumer would have in this country. Believe I'm all for the market determining everything, but we as citizens and drivers in the US deserve more choices about what we want to burn to get where we wanna go.
Right now, for 85% of drivers all we can do is pick from gasoline or gasoling plus some puny percentage of alcohol. About 10% flex fuel choice and maybe 5% can get their hands on a diesel.
Not enough choice. If the above scenario were reality today, I'd own 1 diesel and 1 flex fuel car which I'd run on alcohol. I mean I could do that today if a wanted to drive a dang Mercedes and a Suburban, but I like small cars. And I could technically own a Jetta TDI and an HHR but that ain't a real choice is it?
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bdP 9:41AM (3/11/2009)
You can't effectively grow fuel. Just doesn't make sense in ANY form! Do you like being TAXED more??? I'm tired of federally subsidizing a fuel that costs more than it puts out!!!!
Gasoline= 125,000 btu
Ethanol= 75,000 btu
Factor in all costs of production, waste of resources (water) and see that ethanol is the dumbest idea.
Give me a battery powered daily vehicle and a wind generator to power it and we'll never send a dime to the middle east again!!!!
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BoneHeadOtto 10:24AM (3/11/2009)
bdP while i agree that electric cars are teh ultimate answer the battery tech will not be there for a long time (atleast for economic total conversion of all vehicles) So we still need fuels. Electric cars have the luxury of really letting the market determine our energy creation methods. It makes so much more sense to create energy large scale than under the hood. Plus like you mentioned you can get the electricity from a large number of clean sources
but you said
"You can't effectively grow fuel. Just doesn't make sense in ANY form! "
Not correct. according to wikipedia algae can produce 10000 gallons per acre and its biodiesel contains 130,000 btu. Higher than gas and nearly twice that of ethanol. With the algae greenhouses, very little water and land is used, and no food sources are touched.
Actually many people believe that oil in the ground is a byproduct of bacteria under the ground, as seem by many seemingly empty oil reserves filling back up. Im not sure how much evidence there is for that but we surely are not burning decomposed dinos.
CNCMike 1:44PM (3/11/2009)
If people keep repeating this oil company right wing propaganda that has been proven false so many times on so many levels we will never be energy independent.
First, BTU is a measure of heating value. We are not interested in heat in an engine we are interested in power and efficiency and ethanol is over twice as efficient as gasoline. The average gas engine on the road today is at best at 20% thermal efficiency but an engine built to run ethanol easily reaches 43% thermal efficiency. Do the math. This was documented by Mathew Brusstar for the EPA in a Society of Automotive Engineers Tech paper 2002-01-2743.
In the early 1900's gov't labs were achieving 40 to 55% efficiency with ethanol engines.
Second, ehtnaol production, unlike gasoline porduction does not produce waste. Everything that is produced making ethanol is a useful coproduct in its own right. It can be used as fertilizer, herbicides, pesticides, animal feed, human food suplements, etc, etc...
Third, ethanol is very energy positive. In Brazil the distilleries use no utility power at all. The sugar can supplies all the heat and electricity they use and provides so much excess electricity that they sell on average 77% of the electricity generated back to the grid. The ethanol distilleries have become the most reliable source of electricity in Brazil.
Fourth, it has been proven that every dollar in ethanol subsidies produces a positive net for the treasury. One study showed that 1.8 billion in ethanol subsidies returned 4.5 billion to the treasury for a net positve of 2.7 billion. That has never happened wit gasoline which is the most highly subsidized fuel in this country. If you factor in all the taxes you paid that went to oil companies over the years you never paid less than $5 a gallon for gas and some estimates place it at closer to $15 a gallon.
Steve-O 10:13AM (3/11/2009)
Great bdP and PeterG, I'd love to have that electric option for getting to work daily as well. But that (for another 25 years at least) ain't gonna cut it when I want to pack up the family in Wisconsin and go visit Grandma in Denver, is it? It costs an arm and a leg to fly a family, and driving is fun man, cruisin' 'cross the country on the interstate...
Until then, extended range jobs like the Volt may penetrate the market a little, but they require LIQUID energy to generate the electricity. And growing it is better than petroluem. At least we should be pursuing biomass energy to displace petroleum, on the verge of many great breakthroughs, and it is good for the environment. If your keyw
Most anti ethanol crowd has no idea of how alcohol energy can be utilized in the overall economy with minimum environmantal impact. Don't ya love the smell when ya get within a mile of an oil refinery? Yummy.
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PeterG 10:35AM (3/11/2009)
I haven't been within a mile of an oil refinery in over 15 years. But it didn't smell half as bad as being near a pig farm. Was there a point in that?
You are living in some kind of dreamworld if you think biofuels are going to displace petroleum.
The anti-boondoggle crowd has no idea of using ethanol with low impact, because it can't be done. High energy inputs into producing ethanol, factory farming with fertilizer run offs etc, extreme water usage all make ethanol production very high impact.
Then you are forced to burn E10 in a lot of places. Many meticulous mileage recorders report almost 10% drop in fuel economy burning E10 so it isn't saving any fuel at all.
The is one massive taxpayer funded boondoggle making a fuel Agri-Barons rich with subsidies from from us. Oh and pushing up food prices so we pay the price yet again.
This boondoggle is obscenely FUBAR.
CNCMike 2:13PM (3/11/2009)
I see the oil companies have a lot of people working for them here. Why are they messing around with all kinds of crops when if they just use cattails they could produce more ethanol than any other managed crop. Managed cattail crops have produced 2500 gallons pr acre in several tests. If you use the cellulose also you could yield 10,000 gallons per acre with 3 or 4 harvest per year. If the cattails were grown using the discharge from waste water treatment plants the yield would be even higher.
It has been calculated that if the 3000 and some odd counties in this country used just over 3600 acres each (roadsides and other unused lands) we could replace all our gasoline useage and only use less than 2% of agricultural land in the process.
Marine algea would be much better used to make ethanol than biodiesel. Just off the California coast alone it has been estimated that sustainalbe harvesting could yield up to 90 Billion gallons per year and after it is fermented for ethanol it could be further fermented for methane that would supply all the heat and electricity needed for distillation and leave a huge surplus of electricity and gas for other purposes like charging up electric cars.
Mesquite trees grow wild on over 70 million acres in this country. If we just harvested the seed pods we could make almost 24 billion gallons per year with no farmland, no fertilizing, no irrigating and no planting. Sound pretty energy positive to me.
The EPA has done a fair amount of testing with ethanol but has not made any effort to make their findings public. You can find some of it if you search long enough. They have found that diesel engines run fine on ethanol with just 1% biodiesel blended with it to lubricate the fuel pump. They made more power and about 98% less emissoins. They found that running a diesel on pure ethanol using a spark ignition at idle and low speed and compression ignition at cruise you can achieve 24% better mileage and make more power and a lot less pollution at the same time. Ethanol makes so much more torque that the trans can be geared to achieve the same acceleration and much higher mileage.
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BoneHeadOtto 3:47PM (3/11/2009)
All good points and i think we would all agree that there are kinds ethanol that can work but corn ethanol is not a good option. It takes large amounts of pertroleum based fertilizer to even grow corn not to mention large amounts of water. Sugar cane, cat tails, anything that grows better than corn would be a better option.
Just because someone can create a more efficient Ethanol engine in a lab does not mean that ethanol can be made more efficient in a production vehicle. I would love to drive a car on ethanol made from a non food crop, but so far all flex fuel vehicles have been less efficient than their gas counterparts.
But none of us are saying stick with gas and abandon Ethanol. But most of us feel that biodiesel is a better option, specifically algae based biodiesel. Diesel engines are currently more efficient than gas.
But honestly im not an expert in this subject. But from the evidence ive seen corn based Ethanol is a joke, and the free market is not at play in its production and promotion.
Carney 1:38PM (3/17/2009)
BoneHeadOtto, it doesn't take "large" amounts of petroleum to make alcohol. Even now when we use petroleum fuel for generators, tractors, trucks, and barges, for every gallon of petroleum used (fertilizers, fuel, etc.), we get back MORE than TEN gallons of alcohol.
Those are not my figures; they are from the Berkeley Energy & Resources Group, published in the January 2006 issue of "Science", which, along with "Nature", is THE leading peer-reviewed scientific journal in the world. What's particularly significant is that this paper is not just a single quickie study, it's a comprehensive survey of ALL PRIOR peer-reviewed on the subject. Thus, it's the scientific consensus, settled science.
C'mon you have to admit that an OVER 90% reduction in petroleum is pretty good. And when we switch those generators, tractors, trucks, and barges to alcohol fuel, the quantity of petroleum needed to make ethanol falls even further.